Development of a Basic Shirt with Enhanced Side Seam Tear Resistance

Abstract

In our Final Year Design Project, we aimed to develop a basic shirt that addresses a common wear-and-tear issue: side seam tearing. While the fundamental principles of shirt construction are well-understood, we recognized a significant opportunity to enhance product durability by focusing on the often-stressed side seams. Our initial challenge involved precisely measuring and cutting fabric according to standard dummy measurements within our apparel lab, ensuring a foundational fit for the basic shirt design. The core of this project, however, revolved around incorporating features to improve the tear resistance of the side seams. We encountered several technical difficulties during this development. For instance, achieving consistent and robust stitching along the curved side seams while maintaining the shirt's intended drape and fit proved challenging. There were also considerations for fabric selection, as the material's weave and strength directly impact seam integrity. We experimented with different stitching techniques, seam finishes, and reinforcement methods to identify the most effective solution for preventing premature tearing. To overcome these hurdles, we conducted multiple iterations of measurement, cutting, and stitching trials. This involved extensive collaboration and discussion with our pattern master and experienced industry professionals, who provided invaluable insights into best practices for durable garment construction. Their guidance helped us refine our techniques and select appropriate materials and reinforcement strategies. Ultimately, our goal was to create a unique and highly durable basic shirt for our final year design project, setting a new standard for essential garment longevity, with the advice and support of our advisor sir.