Study on Line Balancing in Sewing Line

Abstract

Our project topic is ‘Line Balancing in sewing industry with their causes and remedies’. The objective of this study is to use line balancing strategies to balance the polo shirt operation's garment line. These methodsare used to increase the A bay apparel industry's productivity and efficiency. Data on the calculation of times for each operation were gathered using stopwatch timing and observational techniques. The standard permitted minute was then established using the principles of work evaluation. We collected all the information c was statistically analyzed using the Arena input analyzer in order to identify the correct expressions for the current simulation modeling and determine statistical significance. In addition, this study utilized Arena simulation software to model and assess the efficiency of the suggested and existing polo shirt sewing line models. In addition, better models were suggested, building on the current model. Additional, better models were suggested, building on the present model. Many indicators of performance, including as output, capacity utilization, queue waiting time, and number of products waiting, showed significant improvement with the alternative approaches. Those improvements show that the adoption of balanced production lines has improved productivity. As a consequence of the modified scenario, output increased from 114 to 180; line efficiency increased from 39.06% to 55.64%; and labor productivity increased from 54.25% to 66%. Additionally, revenue increased by more than 30% while labor expenses decreased by 15.63%.