Comparative Analysis of Cotton Covered Elastomeric Hybrid Yarns And Cotton Yarn Physical Properties In Splice And Without Splice Condition

Abstract

This study pretends to assess the yarn breakage in ring machine in spinning process. The ring spinning process is a critical stage in textile manufacturing that significantly impacts the quality of the final product. Yarn breakage in ring spinning machines remains a persistent challenge, adversely affecting production efficiency, costs, and product consistency. This research report investigates the yarn breakage data analysis of several different yarn count. Special emphasis is placed on the comparison of cotton and elastane core-spun yarns, with and without splicing, to understand their respective performance in terms of strength, elasticity, and resistance to breakage. Comprehensive tensile testing and statistical analyses were conducted to explore the interplay between jaw separation distances during testing and the mechanical properties of yarn. Findings suggest that optimal machine settings and material selection can significantly mitigate yarn breakage, providing actionable insights for improving manufacturing efficiency and product quality. The study also considers the environmental implications of fiber shedding during production, contributing to a holistic understanding of the challenges and opportunities in the textile industry.