Abstract:
This project is analysis of top most defects in cutting department to ensure the quality of
readymade garments in the apparel industry. Defects of fabric in cut parts can reduce the
quality of garments. So it is necessary to control defect % of cut parts. These defects persist
despite of several visual inspections and intensive efforts to replace defective parts in
replacement table. The increased use of automation in assembly steps will intensify the
problem of detection and removal of fabric defects in cut-parts. Workers of QC table in
cutting room always try to detect and replace the defective cut-parts from the same fabric role
and after replaced this curt part, it’s placed in the particular bundle according to serial number
of cut part. Different types of defects (like as, Hole, Slub, Knot, Thick yarn, Spot, Dye effect
etc.) are found in fabric cut parts by QC workers, then replace the defective cut parts and
send the acceptable bundle of fabric to the sewing section. The workers records hourly cut
part inspection data after every hour and estimated the defect percentages, So that it could be
known about quality of fabric and this calculation help to maintain quality of cut part fabric.
All collected data of fabric cut part are inputted on this report and show also number of
defects for every particular defect with calculated of defect percentages. For this research we
are collected 26 days data of top most defect in cutting department from “Goldtex garments
Ltd.” Which is located at Old EPZ, Savar, Dhaka.
