Abstract:
We have successfully done our report on “Study on quality reports of cutting & sewing section
of a knit composite factory” We have visited all the sections (Knitting, dyeing, dye finishing,
cutting, printing, sewing, washing, dyeing lab, yarn dyeing lab, R&D, IE planning, ETP, HR&
Admin) in GMS Composite Knitting Industry Ltd and Identify that cutting and sewing is very
important section for garments making.
We selected our thesis topic on the cutting and sewing department because most of the fault is
occurred in these two sections and affect on garments quality. We also tried to identify different
types of defects, their causes and remedies.
We have mainly collected in cutting section their daily and weekly cutting quality reports and
some fault show Major defect and some fault show minor defect and also identified which types
of defects mainly occurred and calculate their (%). Some major faults are (Crease mark, oil
sport, missing yarn, hole, thick yarn, uneven dyeing, running shade).The final cutting result is:
Neps (8.38%), Knitting Hole (7.38%), Dyeing Spot (7.35%), Needle Mark (7.01%), Thick/thin
yarn (7.0%), Yarn Contamination (6.70%),Lycra (6.59%),Crease Mark (6.22%),Drop Needle
(6.18%),Oil spot (6.15%), Knot (6.11%),Uneven dyeing (5.55%),Off Grain (5.26%), Tron
(4.72%), Dirty Spot (4.12%),Selvedge Uneven (2.66%), Miss Print (2.57%).
We have also collected daily/ weekly sewing end line quality reports for a different style and
identified which types of defects mainly occurred and some fault shows the major defect and some
fault shows the minor defect and also calculate they're (%). Some major fault is: (thick thin stitch,
open seam, size mistake, down stitch, without bartack). Final sewing result is: Uncut
Thread(42.27%),Oil Mark (12.29%),Dirty Mark (9,84%),Wrong Label (6.62%),Uneven Seam
(5,90%),Broken Stitch (5.78%),Open Seam (5.23%), Skipped Stitch (4.67%), Hole (3.73%),
Up down point (2.34%), Puckering (2.34%), Pleated (2.00%), Raw
edge (1.95%) Minor faults can be eliminated by the different process after sewing or cutting.
