Study on garments inspection

Abstract

We completed my thesis project on Study on Garments Inspection. This paper clearly explains the hourly feed inspection report. Daily garments alter (%) report. In-line garments inspection report, pre final garments inspection report, Final garments inspection report. This project based on the different types of sewing defects and their remedies. In the textile industry, Inspection is basically done, before the shipment. This Project is done by Active Composite Limited. In this industry sewing section has 2nd and 3rd. Monthly production capacity 950000 Pcs/month, number of line 17, number of M/C 499, number of manpower 1260. Floor production capacity 1600 pcs/day, number of line 17, number of M/C 499, number of manpower 590. In my study, I am focus on important of sewing defects, how to control sewing defect in garment industry, how to work pre-final and final and final inspection and I am trying to identify that problem, reason and their remedies. In my project, I have investigated 24 sewing defect reports from sewing input to output of finishing section. From the analysis of the reports, I find different types of defect that are found in sewing and finishing section. Such as: Broken stitch, oil mark, reject/hole, open seam, label slanted, dirty mark, oil mark, slanted seam, uncut thread, twisting placket slanted, embroidery hole, tension problem, raw age, stripe miss-match, part shading, print problem, foreign yarn, needle mark, connecting thread, pleat, puckering, uneven joint stitch, needle damage etc. Maximum numbers of faults are Skip stitch 6%, Broken stitch 5%, Needle cut 7%, Uncut thread 20%, Sport 10% etc.